Nei IATF16949 Certification Iine Nyaya Paunenge Uchitsvaga Precision Metal Zvikamu kubva kuChina

Ichi chinyorwa chinopindura mibvunzo iyoyo kubva pamaonero efekitari yakabata chitupa kwemakore uye inogara nayo zuva nezuva.

Chii chinonzi IATF16949?

IATF16949 (International Automotive Task Force 16949) ndiyo yepasirese yemhando manejimendi system chiyero cheiyo mota yekugovera cheni. Yakagadzirwa pamwe chete nemaOEM makuru emotokari - anosanganisira Ford, GM, Stellantis, BMW, Volkswagen, nevamwe - kuburikidza neInternational Automotive Task Force, uye inofambirana neISO 9001 sehwaro hwayo.

Iyo yazvino vhezheni ndeye IATF 16949: 2016 , iyo yakatsiva yapfuura ISO/TS 16949: 2009 mwero.

Chiyero: Chiyero chinoshanda kunzvimbo dzekugadzira dzinogadzira zvikamu zvemotokari uye magungano - zvinosanganisira castings, forgings, michina yemuchina, zvikamu zvakadhindwa, magungano akaiswa, uye mapurasitiki akaumbwa - anopihwa zvakananga kana zvisina kunanga kumaOEM emotokari.

Chinhu chakakosha: IATF16949 haigone kubatwa nekambani iri yega. Inofanirwa kuiswa kune yakasarudzika saiti yekugadzira uye inoda kuongororwa-wechitatu neboka rakasimbiswa certification body (CB) rakanyoreswa neIATF. Iko hakuna "self-certifications."

IATF16949 vs. ISO 9001: Ndeupi Musiyano?

Vazhinji vagadziri vechokwadi muChina vanobata ISO 9001 - iyo general quality management system standard. ISO 9001 hwaro hwakasimba, asi IATF16949 inoenda zvakanyanya kumberi kune izvo zvakakosha kune mota-giredhi zvikamu.

Mhedzisiro inoshanda: fekitori yeIATF16949 ine yakarongeka, yakanyorwa, uye yakaongororwa maitiro ayo anoenda zvakanyanya kupfuura kutonga kwegwaro. Ivo vanokanganisa magadzirirwo echikamu chako, prototyped, kutangwa, kudzorwa mukugadzira, kuyerwa, uye kuenderera mberi kuvandudzwa.

Zvinorehwa neIATF16949 muKukanda uye Kugadzira Fekitori

Mune chaiyo yekudyara mari yekukanda kana yekugadzira nzvimbo, IATF16949 certification inoda - pakati pezvimwe zvinhu:

1. Process control at the source Yese process nhanho - wax jekiseni, shell building, casting temperature, post-cast heat heat, CNC machining programs, surface treatment - inofanira kuva neDocument Control Plan ine dzakatarwa nzira dzekutarisa, control limits, uye reaction plans for out-of-control conditions.

2. Material traceability Batch yega yega yealloy inofanirwa kuteedzera kune yayo chigayo chitupa (heat certificate). Nhamba yekupisa inofamba nezvinhu kuburikidza nefekitari, ichibatanidza chikamu chega chega chakapedzwa kune yepakutanga mbishi zvinhu chemistry uye mechanical test data.

3. Mapepa ePPAP ezvikamu zvitsva Kana chikamu chitsva chatenderwa kugadzirwa, fekitari yegiredhi yemotokari inogadzirira purogiramu yeProduction Part Approval Process (PPAP). Izvi zvinowanzobatanidza:

• Dhizaini zvinyorwa (madhirowa, zvakatemwa)
• Injiniya shanduko zvinyorwa
• PFMEA (Process Failure Mode uye Effects Analysis)
• Kudzora Chirongwa
• Kuyera Sitima Yekuongorora (Gauge R&R)
• Dimensional zvabuda (Chinyorwa Chekutanga Inspection report)
• Material test results (chemistry, mechanical properties)
• Maitiro ekuita zvidzidzo (Cpk ≥ 1.67 yemaitiro akakosha)
• Zvikamu zvemuenzaniso

Izvi zvinyorwa ndizvo zvinotarisirwa nevatengesi veTier 1 uye Tier 2 vasati vatendera mutsva wekukanda kana wefogi.

4. Defect response — the 8D process Kana chichemo chemutengi kana chikamu chisingaenderani chikaziviswa, fekitori yeIATF16949 inodiwa kuti ipindure neyakarongwa 8-Disciplines (8D) mushumo wekugadzirisa dambudziko - inozivisa midzi chikonzero, zviito zvemukati, zviito zvekugadzirisa, uye zviito zvekudzivirira zvine humbowo hwechokwadi.

5. Kuongororwa kwepagore kwebato rechitatu Kusiyana neISO 9001, iyo inobvumira kutenderera kwechitupa chemakore matatu nekuongororwa kwekuongorora, IATF16949 inoda kuongororwa panzvimbo gore rega rega . Boka rezvitupa rinoongorora fekitori zvichipesana nechiyero chakazara - uye chero kusateedzera kwakakura kunogona kukonzera kumiswa kwechitupa.

Maitiro ekusimbisa IATF16949 Certification Paunenge uchitsvaga kubva kuChina

Sezvineiwo, chitsotsi chezvitupa chiriko. Heino maitiro ekusimbisa chokwadi:

Danho 1 - Tarisa iyo IATF Global Oversight (IATF GO) dhatabhesi IATF inochengetedza dhatabhesi yeruzhinji yezvitupa zvese zveIATF16949 zvinoshanda pa: www.iatfglobaloversight.org Tsvaga nezita rekambani, nzvimbo yesaiti, kana nhamba yechitupa. Chitupa chakakodzera chinoratidza kero yesaiti yakasimbiswa, chiyero chechitupa, nhamba yechitupa, uye zuva rekupera.

Nhanho yechipiri - Tarisa kuti chiyero chinovhara zvikamu zvako . Chitupa che "machining of plastic components" hachivharidzire kuisa mari. Iyo scope inofanirwa kuvhara zvakajeka kukanda, kuforoma, kana machining sezvinoshanda kune zvikamu zvako.

Nhanho 3 - Kumbira kopi yechitupa Chitupa chepamutemo chicharatidza:

• Zita chairo remutemo nekero yenzvimbo yekugadzira
• Iyo certification body name (inofanira kunge iri IATF-inozivikanwa CB)
• Chitupa nhamba
• Mazuva ekushanda
• IATF logo uye CB accreditation mark

Nhanho 4 - Kumbira chirevo chekugona kwePPAP Bvunza mutengesi kuti: "Ungapa here kutumira kwePPAP Level 3 kune chikamu chitsva?" Chitoro chechokwadi cheIATF16949 chinonyatsoziva kuti izvi zvinorevei uye kukwanisa kutsanangura maitiro avo.

Izvo IATF16949 HAI vimbiso

Kuva akatendeseka panyaya iyi. IATF16949 certification ndeye system standard , kwete chigadzirwa chemhando vimbiso. Zvinoreva kuti:

• Iyo fekitori ine zvinyorwa uye yakaongororwa maitiro.
• Matanho iwayo anodzorwa zvakarongeka.
• Fekitori inokwanisa kugadzira zvinyorwa zvegiredhi remotokari.

Hazvireve kuti:

• Chikamu chimwe nechimwe chinotumirwa chichave chakanaka.
• Iyo fekitori haina kunaka inopukunyuka zvachose.
• Chikamu chaicho chauri kutenga chakasimbiswa.

Ichi ndicho chikonzero zvikwata zvekutsvaga zvine ruzivo zvinoshandisa IATF16949 certification seyekutanga qualifier - diki chikumbaridzo - pane yakakwana yemhando yekusimbisa mhinduro. Inofanira kusanganiswa ne:

• Chekutanga Chinyorwa Chekuongorora (FAI) inoshuma yezvikamu zvitsva
• On-saiti fekitori kuongororwa (kana yechitatu-bato ongororo kuburikidza neSGS, Bureau Veritas, TÜV, nezvimwewo)
• Inouya yekuongorora mapuroteni panzvimbo yako
• Bvisa zvinhu uye dimensional yakatarwa mumifananidzo yako

Nei Izvo Zvichinyanya Kukosha Kune Castings uye Forgings Kupfuura Mamwe Mazhinji Maitiro

Kukanda uye kuumba kunosanganisira maitiro akasiyana-siyana - kunyunguduka tembiricha, ganda permeability, kufa kuzadza velocity, billet tembiricha, kudzvanya tonnage nguva. Kusiyana neCNC machining, uko nzira yezvishandiso inotemerwa zvachose, kukanda kana kugadzira maitiro kunoda chaiyo-nguva yekutarisa uye kudzora kudzivirira porosity, kutonhora kunovhara, underfill, kana zviyo zvimiro zvirema zvingave zvisingaonekwe pamusoro.

IATF16949's inodiwa yeStatistical process Control (SPC) uye process kugona zvidzidzo (Cpk) inonyanya kukosha mune ino mamiriro. Iyo inomanikidza fekitori kuyera, kutarisa, uye nenhamba kuratidza kuti kukanda kwavo kana kugadzira nzira iri kushanda mukati mekudzora - kwete kungoongorora zvikamu zvakapedzwa uye kutarisira zvakanakisa.

Kuzvipira kwedu paCNSANDCASTING

Fekitori yedu yakabata IATF16949 certification kune yedu yakabatanidzwa yekudyara kukanda, kuumba, uye CNC machining mashandiro. Izvi zvinoreva:

• Chese chikamu chatinoburitsa chinotakura kuzere zvinhu traceability kune raw material mill zvitupa.
• Chikamu chitsva chinotangwa chinotevera maitiro edu eAPQP/PPAP seyakajairwa.
• Yakakosha process paramita inotariswa pasi peSPC munguva chaiyo.
• Yedu CMM marabhoritari inoita 100% dimensional yekuongorora pane Chekutanga Chinyorwa kutumira.
• Isu tinopindura kune chero mutengi asiri-kuenderana mukati maawa makumi maviri nemana nemukati memukati, uye tinovhara 8D mishumo mukati memazuva makumi matatu.

Isu tinogashira ongororo yevatengi uye yechitatu-bato maodhisheni chero nguva.

Mhedziso

IATF16949 inopfuura bheji riri pabhurocha. Kune vatengi vanotsvaga chaiyo yekukanda uye forgings kubva kuChina, inomiririra kuzvipira kune zvine musoro kune yakarongeka kunaka manejimendi - kudzora maitiro, kurongeka kwezvinhu, kutangwa kwechigadzirwa, uye kugadzirisa matambudziko.

Inoshandiswa nemazvo sechikamu chemaitiro ekutsvagisa ayo anosanganisira kudzokorora kudhirowa, FAI, uye nguva nenguva ongororo, ndiyo imwe yeakavimbika proxies inowanikwa yekuzivisa vatengesi vanokwanisa kutsigira mota uye maindasitiri-giredhi rekupa cheni.

Kana uri kuongorora vatengesi uye uchida kunzwisisa chiyero chedu chetifiketi, kugona kwezvinyorwa, kana maitiro ePPAP zvakadzama - isu tinofara kukupa yakazara yakazara ruzivo pack.